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Lubricant a lubricant used to reduce the friction resistance of a friction pair and reduce its wear. Lubricant can also play a role in cooling, cleaning and pollution prevention of friction pair. In order to improve the lubrication performance, suitable additives can be added in some lubricants. When selecting lubricants, it is necessary to consider the motion of friction pairs, materials, surface roughness, working environment and working conditions, as well as the performance of lubricants and other factors.
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In mechanical equipment, lubricants are mostly transmitted and distributed to the parts needing lubrication through lubrication system. Since the beginning of the 21st century, with the improvement of people's awareness of environmental protection, the development of lubricants has gradually become more efficient and environmentally friendly. The technology of water-based stamping lubricants is the product of scientific development. It is a composite that combines the advantages of various lubricating components.
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Better lubrication performance, especially good cold assay performance, good permeability, less environmental pollution, is the direction of development of stamping lubricants. It is mainly applied to die drawing, punching, blanking, bending and other processes in the process of workpiece forming to complete the most difficult drawing of deep punching die. After a large number of experiments conducted by IRMCO, a global professional stamping lubrication technology and product research and development institution, it is concluded that the advantage of environment-friendly water-based stamping lubricant over ordinary lubricating grease is that IRMCO water-based lubricant has no flash point and is safer to use.
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Transparent can be diluted with water, dilution will not produce stratification phenomenon, to the real phase solution. After dilution, the lubrication effect can reach about 2 months under normal storage conditions.
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When used, it can be connected with the punching machine by mixing equipment for automatic spraying, which greatly improves the working efficiency. The volume of IRMCO lubricant droplets is only 1/8 of that of oil-based products, so the nozzle can be smaller and the spraying area of the same amount is twice as large as that of oil-based products. The products have been used effectively to the maximum extent and waste has been greatly reduced. And the phenomenon of blocking the nozzle will not occur in spraying.
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The improvement of lubrication effect and metal fluidity increases the stamping speed. Does not contain oil and pigment, can be washed directly with water; The product itself contains anti-rust agent, and the workpiece can be kept indoors for 1-3 months. IRMCO lubricants are environmentally friendly and have excellent paint compatibility, and are compatible with a variety of metals as well as carburizing molds. Lubricant can play the role of lubrication, because it is added, reduce the ya plastic melt friction, this friction and internal friction and external friction two categories. Accordingly, there are internal lubricants and external lubricants.
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The role of the external lubricant is to improve the friction between the polymer melt and the hot metal surface of the equipment, so that the plastic parts are easy to demold, it has poor compatibility with the polymer, easy to migrate from the melt to the outside, in the molding process can be formed between the melt and the mold to form a very thin film, so that the plastic does not stick to the surface of the mold.
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The internal lubricant has good compatibility with the polymer, it plays a role in reducing the cohesion between polymer molecules, so as to improve the internal friction heat generation and melt fluidity of plastic melt. The combination between the internal lubricant and the polymer long chain molecules is not strong, they may produce a similar to the role of rolling bearings, so they can themselves in the direction of melt flow in order to slip with each other, so as to reduce the internal friction, this is the mechanism of internal lubrication.
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There are many kinds of lubricants, the commonly used external lubricants are paraffin, stearic acid and salt; The lubricant has relatively low molecular weight PE, PTFE, PP, etc. These low molecular weight polymers are not only good internal lubricants, but also good external lubricants. Sometimes, the effect of a lubricant is often not ideal, the need for several lubricants with the use, resulting in a composite lubricant, can play a variety of roles. It works better. The amount of lubricant is generally 0.5% to 1%.
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